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AIRWORTHINESS DIRECTIVE
For the reasons set out in the background section, the CASA delegate whose signature appears below issues the following Airworthiness Directive (AD) under subregulation 39.001(1) of CASR 1998. The AD requires that the action set out in the requirement section (being action that the delegate considers necessary to correct the unsafe condition) be taken in relation to the aircraft or aeronautical product mentioned in the applicability section: (a) in the circumstances mentioned in the requirement section; and (b) in accordance with the instructions set out in the requirement section; and (c) at the time mentioned in the compliance section.
Propellers - Variable Pitch - Hartzell
AD/PHZL/92 Propeller Blade Counterweight 8/2009
Slug Attach Bolts
Applicability: Hartzell Propeller Inc. steel hub turbine propellers listed in Table 1 of this AD, with any counterweight slug attachment bolts, part number (P/N) B-3386-14H, LFC manufacturing lot 224, installed.
Note 1: These propellers are installed on, but not limited to, the aeroplanes listed in Table 1 of this AD.
Table 1
Propeller Model Aeroplane Manufacturer Aeroplane Model
HC-B3TN-5K AERO COMMANDER 680T, 680V, 681
HC-B3TN-5DL, -5FL, AERO COMMANDER 690(A, B, C), 695A
-5NL
HC-A3MVF-7B AEROSPACE TECHNOLOGIES N22B, N24A, N22S, N22C
HC-A3VF-7, -7B AEROSPACE TECHNOLOGIES N22B, N24A, N22S, N22C
HC-B5MP-3A, -3C AIR TRACTOR AT-502A
HC-B5MP-3C AIR TRACTOR AT-503, 602
HC-B5MA-3D(T) AIR TRACTOR AT-802
HC-B5MP-3F AIR TRACTOR AT-802
HC-B5MA-5A ANTONOV AN-38
HC-B3TN-5V AYRES S-2R
HC-B4TN-5NL, -5PL AYRES S-2R(-1340), -G(5, 6, 10), -R3S, -R1820, -T(6, 11, 15, 34, 45, 65)
HC-B5MP-3C AYRES S-2R(HG)-T65
HC-B3TN-3AE AYRES S-2R-T( )
HC-B3TN-5K BAE (JETSTEAM) 137
HC-B4MP-3A BEECH 1900C
HC-B4MP-3B BEECH 300, 300LW
HC-B3TF-7A BEECH A36, A36TC
HC-B4MP-3C BEECH B300, B300C
HC-B4MN-5AL CASA C-212-CC, -CF
HC-B3TF-7A CESSNA 206
HC-B3TF-7 CESSNA 402
HC-B3MN-3 CESSNA 208, 208A, 208B
HC-B3TN-3AEY, -3AF CESSNA 208, 208A, 208B
HC-B3TF-7A CESSNA P210N
HC-B3TN-3AEY DE HAVILLAND CANADA DHC-3
HC-B4TN-5NL DE HAVILLAND CANADA DHC-3
HC-B5MA-3M DE HAVILLAND CANADA DHC-4
HC-B4TN-5ML DORNIER DO228-100, -101, -200,
-201, -202, -212
HC-B4TN-5L DORNIER DO228-200, -201, -202,
-212
HC-B5MA-3(J, M, C) DOUGLAS DC-3C
HC-B5MA-2 EMBRAER EMB-314
HC-B4TN-5EL, -5HL, FAIRCHILD AIRCRAFT SA-226T(B)
-5KL
HC-B3TF-7, -7A FLUG & FAHRZEUGWERKE AG AS202/32TP
HC-B3TF-7A FUJI KM-2D (T-5)
HC-B5MP-5 GRUMMAN S-2
HC-B5MA-5H GRUMMAN S-2F3AT
HC-3BTF-7A MAULE M-7-420, MX(T)-7-420
HC-B4TN-5DL, -5GL, MITSUBISHI MU-2B-25A, -26A, -30,
-5JL -35A, -36A, -40 (MU-2P), -60 (MU-2N)
HC-B5MP-3(A) NORD 262 FRAKES
HC-B5MP-3C NORMAN AEROPLANE NAC 6-65
HC-B5MP-3D POLISH AVIATION (MIELEC) M-28, -28B
HC-B5MP-3G POLISH AVIATION (MIELEC) M-28B
HC-B3TN-5U PZL MIELEC M18
HC-B4TN-5NL PZL MIELEC M18
HC-B5MP-5BL PZL MIELEC M18
HC-B5MP-3C PZL MIELEC M18, M18A, M18B
HC-B4MN-5B ROCKWELL OV-10 (LEFT SIDE)
HC-B4MN-5BL ROCKWELL OV-10 (RIGHT SIDE)
HC-B5MP-3A SHORT BROTHERS SD3-30
HC-B5MP-3C SHORT BROTHERS SD3-60-200,
SD3-SHERPA-200
HC-B3TF-7A SIAI MARCHETTI (AERMACCHI) F.260C, D
HC-B3TF-7A SIAI MARCHETTI (AERMACCHI) SM-1019
HC-B3TF-7A SIAI MARCHETTI (VULCANAIR) SF600 CANGURO
HC-B5MP-3(F) THRUSH AIRCRAFT S-2R-T660
HC-B3TN-5FL, -5NL TWIN COMMANDER 690A, 690B, 690C
HC-B3TF-7A VALMET L-90TP
HC-B3TF-7A VUCANAIR (PARTENAVIA) AP68TP-300, -600
Requirement: Identify and remove all propeller blade counterweight slug bolts, P/N B-3386-14H, LFC manufacturing lot 224, from service, and install serviceable bolts.
Use paragraphs 3.A.(1) through 3.A.(4)(b)5 of the Accomplishment Instructions of Hartzell Propeller Inc. ASB No. HC- ASB-61-313, Revision 2, dated 27 March 2009, to do the identification, removals from service, and installations.
For the purpose of this AD, a serviceable propeller blade counterweight slug bolt is a P/N B-3386-14H bolt with an LFC manufacturing lot other than lot 224.
Note 2: FAA AD 2009-10-14 Amdt 39-15910 dated 8 May 2009 refers.
Compliance: Within 50 flight hours after the effective date of this AD, unless the actions have already been done.
This Airworthiness Directive becomes effective on 30 July 2009.
Background: This AD results from two reports of failure of the bolts that attach the propeller blade counterweight slug, and separation of the counterweight slug which led to propeller vibration and damage to the propeller spinner. Investigation by Hartzell Propeller Inc. revealed that the bolts failed due to a bolt manufacturing defect. The issuing of this AD is intended to prevent separation of the propeller blade counterweight slug, which could lead to injury and damage to the aeroplane.
James Coyne
Delegate of the Civil Aviation Safety Authority
16 June 2009
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